Rethinking efficiency: high-performance bottling lines from UGM

In the beverage and food industry, every second counts – and every detail matters. Companies that want to stay competitive need filling and bottling solutions that deliver reliability, speed, and flexibility. Used German Machines (UGM) provides exactly that: high-quality used and refurbished bottling lines that combine German engineering with outstanding economic efficiency.

Whether you're working with PET, glass, or Tetra Pak®, UGM supports you in expanding, modernizing, or building your production line from the ground up. With immediately available machinery, sustainable refurbishment processes, and seamless integration into existing systems, UGM offers a practical, future-ready solution for manufacturers worldwide.

What are bottling lines?

Bottling lines are fully integrated production systems designed toclean,fill, seal, label, and packagebottles in acontinuous, automated workflow. They ensure that beverages and liquid food products are processed with precision, hygiene, and speed – from the empty container to the ready-for-distribution product.

A modern bottling line typically includes equipment for bottle feeding, rinsing, filling, capping, labeling, and final packaging. By combining these steps into one streamlined system, bottling lines significantlyincrease output capacity, reduce manual labor, and guarantee consistent product quality across every bottle.

Structure & key components of a bottling line

A high-quality bottling line is made up of several coordinated machines that work together to create a smooth, continuous production flow. Each component plays a crucial role in ensuring efficiency, hygiene, and consistent product quality. Typical elements of a bottling line include:

• Bottle Unscrambler – Feeds and positions empty bottles correctly at the start of the line.
• Cleaning Stations – Rinse or sterilize bottles to ensure product safety and compliance with hygiene standards.
• Filling Systems – Precisely dose the product into each bottle; common systems include volumetric and gravimetric fillers.
• Capping Machines – Securely seal bottles using caps, corks, or other closure types.
• Labeling Units – Apply product labels accurately and consistently, even at high production speeds.
• Conveyor Technology – Connects all line components and keeps the production flow stable and efficient.
• End-of-Line Packaging – Groups and prepares finished bottles for transport, using equipment such as cartoners, shrink-wrappers, or palletizers.

Together, these components form a reliable, high-performance system that moves each bottle from empty container to finished, ready-to-ship product.

Advantages of modern bottling processes

Modern bottling lines offer several key benefits that make production faster, cleaner, and more economical:

✔High Efficiency & Speed – Automated bottling processes increase output and reduce downtime.

✔Consistent Quality – Precise filling and handling ensure uniform results across every bottle.

✔Reduced Waste – Optimized dosing and handling minimize product loss and material scrap.

✔Energy Efficiency – Modern systems consume less energy and support sustainable production.

✔Lower Labor Requirements – Automation reduces the need for manual intervention.

✔High Flexibility – Easily adaptable to different container sizes, formats, and product types.

These advantages make modern bottling lines a reliable and future-proof choice for companies looking to upgrade or expand their production capabilities.

Which bottling equipment do we offer at UGM?

At UGM, we offer a wide range of high-quality used and refurbished bottling equipment tailored to the diverse needs of the food and beverage industry. Our portfolio features bottling lines suitable for both glass and PET bottles, with filling systems designed for water, soft drinks, juices, beer, wine, dairy products, and a variety of other liquid foods. In addition to full production lines, we also supply labelers, cappers, conveyors, packaging equipment, and turnkey solutions for complete plant setups.

What makes our bottling lines stand out is the combination of proven German engineering and our comprehensive refurbishment process. We carefully inspect, test, and prepare every machine to ensure reliable performance, long service life, and smooth integration into your existing production environment.

Our solutions are designed to serve a wide range of industries and production scales. Whether you're optimizing an established facility or expanding into new markets, we offer bottling lines that perfectly match your operational goals. We work with customers across:

• Beverage Production – water, soft drinks, juices, energy drinks, and carbonated beverages
• Dairy & Liquid Foods – milk, yogurt drinks, cream, plant-based beverages
• Edible Oils & Condiments – vegetable oils, dressings, syrups
• Household & Personal Care – detergents, cleaners, cosmetics, liquid soaps
• Pharmaceutical & Nutraceutical Products – liquid supplements, medical solutions
• Specialty & Craft Producers – small-scale or premium product bottling

With this broad industry coverage, we ensure that our bottling lines can be adapted to many different product types, container formats, and production environments.

Consulting, service & planning at UGM

At UGM, we support you throughout the entire process - from the first consultation to installation and beyond. Our dedicated team develops individual project plans that align with your production goals, technical requirements, and available space. We place a strong focus on creating solutions that work seamlessly in real production environments and ultimately benefit the consumers who rely on your products.

To ensurelong-term performance, we provide comprehensive testing, maintenance, and access to spare parts, backed by reliable after-sales service. Our commitment extends to the successful integration of our machinery into your existing systems, ensuring smooth operation and minimal downtime. With UGM, you receive a partner who supports your project from start to finish – and far beyond installation day.

Contact us today! We will be happy to discuss your specific bottling line needs and provide tailored solutions that fit your production goals and budget.

About UGM – expertise & experience

For decades, Used German Machines has been a trusted partner for companies around the globe seeking high-quality used equipment for the food and beverage industry. What began as a specialized supplier of German-engineered machinery has grown into aninternational operation with a strong reputation for reliability, technical know-how, and seamless project execution.

What truly sets UGM apart is its comprehensive,value-driven approach: a large and continuously updated inventory of used production and bottling lines, professional refurbishing services, and complete turnkey solutions for customers who want a ready-to-run system. Combined with transparent service and honest consulting, UGM offers manufacturers an efficient and dependable pathway to modernizing their operations without compromising on quality.