None Returnable Glass Bottle Beer Filling & Packaging Line

Category: NRB Glass Bottle filling Line

Make: Sidel / SIG

Year: 2003

High-Speed Glass Bottle Beer Filling & Packaging Line General Overview High-capacity and fully integrated beer bottling and packaging line designed for efficient processing of multiple glass bottle formats and packaging configurations. The line combines advanced automation, hygienic construction, and world-class machinery from leading manufacturers to ensure maximum performance, flexibility, and reliability. Key Production Capacities Nominal Speed (Bottles per Hour) 25 cl: 40,000 bottles/hour 33 cl: 35,000 bottles/hour 50 cl: 30,000 bottles/hour Bottle Formats 25 cl 30 cl 33 cl 50 cl Packaging Formats 25 cl Formats 4 x 6 x 25 cl 1 x 12 x 25 cl 24 x 25 cl 30 cl Formats 24 x 30 cl 33 cl Formats 4 x 6 x 33 cl 6 x 4 x 33 cl 1 x 12 x 33 cl 24 x 33 cl 50 cl Formats 20 x 50 cl Line Characteristics & Features Design & Engineering Transparent “See Through” line design Hygienic machine construction Automated change-over system Automatic grease lubrication of machines Automatic CIP (Cleaning in Place) Integrated condition monitoring Automation & Digitalization SCADA and MIS integration including: Packaging line performance monitoring Production planning Downtime analysis Energy consumption monitoring World-Class Equipment Manufacturers The line includes equipment from internationally recognized suppliers, including: SIG Simonazzi Sidel Logopak Krones Heuft FANUC Domino Bortolin BBULL Bottle Processing Functions Production Process Bottle rinsing with water Beer filling Crown cap application Bottle pasteurization Bottle labeling: Neck label Body label Back label Bottle coding and marking Packaging Process Carton & Secondary Packaging Carton unfolding / erection Basket insertion into cartons Bottle packing into cartons Carton closing and code marking Full goods inspection before palletizing Palletizing Output pallet stacking Empty pallet inspection before palletizing Shrink wrapping of finished pallets Heat shrink foil application on top and sides Label application on both short and long pallet sides Bottle Handling & Logistics Incoming Bottles Bottles supplied on bulk pallets: Pallet size: 1,200 x 1,000 mm Bottles stacked on reusable layer pads Top carton tray included Pallets secured with shrink foil wrapping Shrink foil manually removed before depalletizing Detailed Production Flow Filling & Inspection Depalletized bottles enter rinser/filler block Bottles are rinsed and filled in filler/crowner Bottles flushed with water after filling Inspection systems check: Fill height Leakage Label presence and accuracy Pasteurization Selected products processed via: Tunnel pasteurization Plate pasteurization Labelling & Coding Bottles dried before labelling using “air knife” system Labelling process followed by: Laser marking Fill height inspection Leakage inspection End-of-Line Configuration After labelling, bottles are transferred to: Carton packer Full goods inspection Palletizing section Final pallet shrink wrapping and labeling Highlights & Advantages High-speed production up to 40,000 bottles/hour Flexible handling of multiple bottle and packaging formats Premium machinery from globally recognized manufacturers Advanced automation and production monitoring systems Hygienic and efficient design for beverage applications Fully integrated inspection and quality control systems Optimized for industrial beer production environments